Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its metal industry consumer, by installing a FiltraMag+ from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin move expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was inadequate and vital issues were occurring with the standard of its completed products.
An ECL is used within the metal trade to help clean and strip the floor of the metal sheet of rolling dust by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleansing cold rolled steel than typical cleaning processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety within these circumstances, its effectiveness can be significantly decreased, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with mud particles and was suffering from an unstable PH stage that mixed had been resulting in vital rusting during the process leading to scratching of the final product.
Filtramag+ provides fantastic particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration is determined by the magnetic material kind, measurement of the magnet, magnetic strength and also the fluid move dynamics. A low energy magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the correct product for the method in query, however the greater degree of resolution safety supplies further benefits, together with prolonging the lifespan of the pump as properly as a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this utility inside the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing sufficient safety to the fluid on this application, and it highlights the significance of selecting the proper technique of magnetic safety. Shh! to the nice particles circulating within the alkaline resolution, significant rusting was being created during the ECL process that was inflicting harm to the steel sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would considerably improve the problems that the enterprise was facing. By installing the Filtramag+, our shopper was immediately provided larger ranges of safety in opposition to the damage that were being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, optimistic outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with supplies which have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As a results of the installation, the company is not suffering from broken completed elements, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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