A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

เครื่องมือวัดความดันคือ -Air, a half of the Atlas Copco Specialty Rental division and an established chief within the field of air, nitrogen, power, circulate (pumps), steam boiler and lighting options, recently took a daring determination which has changed the finest way its customer – and Rand Air – will method future hires of an analogous nature.
Working within the petrochemical sector requires critical attention to element, with absolute security always crucial. When Rand-Air was approached by a long-standing buyer in this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the duty at hand in an innovative and agile manner, coming up with a unique answer from these previously utilized.
“The challenge undertaken was unusual by nature. Our buyer required using an air compressor which may carry out optimally in a high-risk, volatile setting. We subsequently decided that this explicit project demanded a contemporary answer – and a departure from the way in which it had previously been approached,” explains Rand-Air seasoned petrochemical trade gross sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not it’s water or oil – as a result of its extreme volatility. ราคาเพรสเชอร์เกจ could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off challenge. Rand-Air therefore took the choice to go together with the Class 0 oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this challenge, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew level of minus 40 levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this particular customer had all the time used nitrogen to clear their pipelines. By offering the Class 0 oil-free air answer, Rand-Air was in a position to prove that this was the higher solution on this case: able to supply a extra efficient solution in a shorter time, and with considerably less potential contamination or safety threat.
Ultimate effectivity with a number of makes use of
The first pipeline clearing venture using oil-free air turned out to be so profitable that the estimated 5 day compressor hire, was accomplished in just one. This unbelievable achievement further highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 extra tasks took place through the course of the year, and one other is set for October.
“Efficiency and air purity are the rationale that this particular compressor is the most effective and most viable resolution for clearing pipelines,” says Lake. Compressors employed by the client this 12 months embrace the PTS1600 compressor with a dryer which produces 1600 cubic toes of compressed air per minute.
“Oil-free compressors are in a place to be efficient over large distances. For instance, a number of the pipeline projects have required air to be pumped via pipelines of between 2.5 kms to five kms. When compressing air over this distance, pressure drops – which impacts the move. It is crucial that air is pumped into the tanks at below four Bar,” Lake explains.
Oil-free compressors have a number of makes use of. Customers usually solely hire them for instrumentation, fermentation and aerating containers that are standard makes use of for these machines.
According to Lake, the fact that these compressors can additionally be utilized in functions such as clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even capable of shifting an eighty ton transformer, due to its capacity to explode industrial pillows that are then placed beneath the heavy transformer and floated,” she remarks.
All different capabilities aside, the most compelling cause for the hire of the Class 0 oil-free compressor was because of its capacity to provide clear, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive degree of customer success and repeat business to an around-the-clock service and strong group effort: “We have made ourselves indispensable to so many customers, because of our extremely excessive standards and substantial business expertise. Whenever there is a need for rental tools, clients insist on using our options and companies – thanks to our stringent security audits, impeccable service and superior technical help,” says Lake.
True to its popularity in plenty of industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing effective solutions to customer’s operational wants.
“We are a team which works collectively and supports one another regardless of the duty. Our technicians and staff are on name 24/7 to make sure customer service and assist. We will at all times be ready to go above and past for a customer, looking at their issues from contemporary angles, to search out them the best resolution potential – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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