Celeros Flow Technology injects new life into forty 12 months previous SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this project, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been concerns that the present pump may not be capable of ship this requirement. Nozzle masses have been a specific concern. Nothing to it turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of a quantity of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh circumstances and with no common upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the shopper the price and lost manufacturing time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to confirm that the nozzle hundreds would stand up to the specified temperature enhance. As a result, the pump is now capable of delivering steam on the larger temperatures required. Banned meets the latest specs.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the client, but in addition supplied a more sustainable and cost-effective solution than whole pump replacement. Using trendy engineering and analysis, we’ve been in a position to give the existing pump a new lease of life and guarantee it’ll proceed to perform properly for many extra years.”
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